STCrushers Is A Professional Minging Equipment Manufacturer since 2004, Providing High Quality Crushers, Sand Making Machines, Drying Equipment and more.
STCrushers Is A Professional Minging Equipment Manufacturer since 2004, Providing High Quality Crushers, Sand Making Machines, Drying Equipment and more.
The basic process of copper ore beneficiation is crushing, grinding, screening, flotation separation and dewatering.
The specific process varies according to the ore, site and customer requirements.
Copper ore flotation processing plant is mainly composed of jaw crusher, ball mill, spiral classifier, mixer, flotation machine.
| Category | Equipment | Model | Quantity | Function |
|---|---|---|---|---|
| Crushing & Screening | Vibrating Feeder | ZSW series | 1 set | Uniformly feeds raw copper ore and removes impurities |
| Jaw Crusher | PE series | 1 set | Performs coarse crushing of large raw copper ore | |
| Cone Crusher | CS/PY series | 1 set | Finely crushes coarsely crushed ore to meet grinding feed size | |
| Vibrating Screen | YK series | 1 set | Screens crushed ore to ensure qualified particle size for grinding | |
| Grinding & Classification | Ball Mill | Φ series | 1-2 sets | Fine grinds ore into slurry to liberate copper minerals from gangue |
| Flotation System | Flotation Machine | SF/XJK series | 4-12 sets | Selectively separates copper minerals from gangue via froth flotation |
| Dewatering & Drying | Concentrator (Thickener) | NZ series | 1 set | Thickens copper concentrate slurry to reduce moisture content |
| Dryer | Φ series rotary dryer | 1 set | Dries thickened concentrate to produce final high-grade copper product | |
| Auxiliary Equipment | Belt Conveyor | B series | Customized | Transports ore/slurry between processing stages |
| Reagent Dosing System | Customized | 1 set | Prepares and adds flotation reagents accurately |
Optimized flotation circuit design and precise reagent dosing systems achieve copper recovery rates of 85%-95% for most copper ore types.
Suitable for processing various copper ores, including sulfide-type (chalcopyrite, bornite) and oxide-type (malachite, azurite) copper ores.
Combined crushing and grinding stages ensure effective liberation of copper minerals, maximizing flotation efficiency.
Closed-circuit water recycling and tailings dewatering systems minimize water consumption and environmental impact, complying with global mining regulations.
PLC-based intelligent control system realizes automatic feeding, reagent dosing, and slurry level monitoring, reducing manual intervention and ensuring stable production.
Customizable production capacity (from 50 tph to 1000 tph) and process flow, compatible with pre-stage gravity separation or leaching for complex copper ore processing.
Raw copper ore is fed into a jaw crusher (2) via a vibrating feeder (1) for coarse crushing, then further finely crushed by a cone crusher (3). The crushed ore is screened to a qualified particle size (≤20mm) for grinding.
Qualified ore enters a ball mill (5) for fine grinding, producing slurry with optimal fineness (typically -200 mesh accounts for 65%-80%) to liberate copper minerals from gangue.
The qualified slurry is fed into flotation machines (4). Reagents (collectors, frothers, modifiers) are added to selectively attach to copper minerals, forming froth that is skimmed off to collect copper concentrate foam.
The copper concentrate slurry is sent to a concentrator (6) to reduce moisture content, producing thickened copper concentrate.
The thickened copper concentrate is dried in a dryer (7) to obtain the final high-grade copper concentrate product, ready for smelting.
Note: Stcrushers can customize a set of Copper Ore Processing Plant according to customer's needs.
STCrushers provides high quality and reliable mining equipment customize manufacturing service for global customers, we design the production line according to the needs of the customer's processed materials and output, and realize fully automatic production from feed to discharge.
We have more than 20 years of experience in the production of large mining equipment.
We have an experienced production line design team to meet the processing needs of different materials.
We have two large workshops, a variety of processing equipment and machine tools.
The company strives to provide customers with preferential prices and payment methods to meet customer needs.
If you are looking for mining equipment such as stone crushers, ball mills, rotary dryer, rotary kiln and other equipment, feel free to contact us and our team will reply within 48 hours.
WhatsApp
Email
+86 15538010601