STCrushers Is A Professional Minging Equipment Manufacturer since 2004, Providing High Quality Crushers, Sand Making Machines, Drying Equipment and more.
STCrushers Is A Professional Minging Equipment Manufacturer since 2004, Providing High Quality Crushers, Sand Making Machines, Drying Equipment and more.
Ball mill is a common grinding equipment, but also an important core equipment in mineral processing operations. Ball mills are suitable for grinding various ores and other materials. They are widely used in mineral processing, building materials and chemical industries.
Capacity: 1-80 t/h
Feeding Size: ≤20-25 mm
Discharging size：0.074-0.89 mm
Power: 18.5-430 kW
Weight: 4.6-102 Tons
Ball load: 1.5-48 Tons
A new type of ball mill designed according to a new concept, using special rolling bearings as the support structure of the cylinder body.
Made of high wear-resistant materials, with a long maintenance cycle and cost savings.
cement ball mill, cone ball mill, energy-saving ball mill, ceramic ball mill, intermittent ball mill, overflow ball mill, grid ball mill
excellent product quality, reliable and durable, reducing customer operating and maintenance costs
A ball mill grinds materials through the rotation of a cylindrical drum loaded with grinding media, such as steel balls. The material enters the mill through the feeding device and moves into the grinding chamber.
As the cylinder rotates, the grinding media are lifted to a certain height and then fall or roll back down. During this process, the material is crushed and ground by impact, extrusion, and friction between the steel balls, liners, and the inner surface of the drum.
The liners inside the mill help protect the cylinder body and improve the movement of the grinding media. According to the material type, feed size, required fineness, and grinding process, different liner structures and steel ball sizes can be selected to improve grinding efficiency.
After continuous grinding, the material becomes finer and moves toward the discharge end. Depending on the mill structure, the finished material can be discharged through a grate plate or through an overflow discharge system. In wet grinding applications, the ground material is usually discharged as slurry and then enters the next process, such as classification, flotation, magnetic separation, or other beneficiation steps.
The ball mill is widely used for mineral processing, cement, silicate materials, chemical raw materials, and other grinding applications. It is suitable for both dry and wet grinding and can provide stable grinding performance for different production requirements.
| Model | Rotate Speed (r/min) | Ball Weight (t) | Feedstock Size (mm) | Discharge Size (mm) | Capacity (t/h) | Motor Power (kw) | Weight (t) |
|---|---|---|---|---|---|---|---|
| φ900×1800 | 36-38 | 1.5 | ≤20 | 0.075-0.89 | 0.65-2 | 18.5 | 4.6 |
| φ900×3000 | 36 | 2.7 | ≤20 | 0.075-0.89 | 1.1-3.5 | 22 | 5.6 |
| φ1200×2400 | 36 | 3 | ≤25 | 0.075-0.6 | 1.5-4.8 | 30 | 12 |
| φ1200×3000 | 36 | 3.5 | ≤25 | 0.074-0.4 | 1.6-5 | 37 | 12.8 |
| φ1200×4500 | 32.4 | 5 | ≤25 | 0.074-0.4 | 1.6-5.8 | 55 | 13.8 |
| φ1500×3000 | 29.7 | 7.5 | ≤25 | 0.074-0.4 | 2-5 | 75 | 15.6 |
| φ1500×4500 | 27 | 11 | ≤25 | 0.074-0.4 | 3-6 | 90 | 21 |
| φ1500×5700 | 28 | 12 | ≤25 | 0.074-0.4 | 3.5-6 | 130 | 24.7 |
| φ1830×3000 | 25.4 | 11 | ≤25 | 0.074-0.4 | 4-10 | 130 | 28 |
| φ1830×4500 | 25.4 | 15 | ≤25 | 0.074-0.4 | 4.5-12 | 155 | 32 |
| φ1830×6400 | 24.1 | 21 | ≤25 | 0.074-0.4 | 6.5-15 | 180 | 34 |
| φ1830×7000 | 24.1 | 23 | ≤25 | 0.074-0.4 | 7.5-17 | 210 | 36 |
Ball mills are versatile grinding equipment widely applied in multiple industrial sectors. Here are the key application fields and processed materials:
1. Industrial Applications:
Mining & Metallurgy:
- Ore processing (iron, copper, gold, zinc)
- Coal pulverization
- Precious metal extraction
Cement Industry:
- Clinker grinding
- Limestone/gypsum processing
Ceramics & Glass:
- Raw material preparation (feldspar, quartz, clay)
- Glaze production
Chemical Industry:
- Fertilizer manufacturing
- Pigment dispersion
- Explosives processing
Power Generation:
- Coal pulverization for thermal plants
- Fly ash grinding
Advanced Materials:
- Nanomaterial synthesis
- Battery material processing (cathode/anode powders)
2. Processed Materials:
-Metallic Substances: Iron ore, copper concentrate, aluminum powder
- Non-Metallic Minerals: Limestone, silica sand, marble, granite
- Industrial Compounds: Cement clinker, slag, ceramics raw mix
- Chemical Products: Pesticides, dyes, carbon black
- Energy Materials:Coal, petroleum coke, biomass
- Recyclables: Electronic waste, construction debris
- Specialty Materials:Pharmaceuticals, food additives (GMP-compliant models)
Technical Advantages:
- Dry/wet grinding modes
- Closed-circuit grinding systems
- Ultrafine grinding (<10μm)
- High-hardness material processing
- Contamination-sensitive applications (ceramic-lined models)
- Modern ball mills integrate IoT monitoring and adjustable rotation speeds (15-30 RPM) to meet diverse industrial requirements from coarse grinding to nanoparticle production.
STCrushers provides high quality and reliable mining equipment customize manufacturing service for global customers, we design the production line according to the needs of the customer's processed materials and output, and realize fully automatic production from feed to discharge.
We have more than 20 years of experience in the production of large mining equipment.
We have an experienced production line design team to meet the processing needs of different materials.
We have two large workshops, a variety of processing equipment and machine tools.
The company strives to provide customers with preferential prices and payment methods to meet customer needs.
If you are looking for mining equipment such as stone crushers, ball mills, rotary dryer, rotary kiln and other equipment, feel free to contact us and our team will reply within 48 hours.
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