Equipment List


CategoryEquipmentModelQuantityFunction
Main EquipmentVibrating FeederZSW960×38001 setUniform feeding & pre-screening scrap

Jaw CrusherPE600×9001 setPrimary coarse crushing

Cone CrusherCS110 (or PYB 1200)1 setSecondary medium/fine crushing

Vibrating Screen4YK18601 set4-grade aggregate classification
Belt ConveyorsBelt ConveyorB800 (15m)1 setFeed from jaw crusher to cone crusher

Belt ConveyorB800 (23m)1 setFeed from cone crusher to vibrating screen

Belt ConveyorB650 (25m)1 setReturn oversize material to cone crusher

Belt ConveyorB500 (15m)4 setsConvey final aggregates to stockpiles

Belt ConveyorB500 (10m)1 setConvey pre-screened scrap material
Auxiliary SystemControl CabinetPLC Control System1 setCentralized control of the entire line

Dust Removal SystemPulse Bag Filter1 setReduce dust emission during operation

Description

100-150 tph Stone Crusher Plant
The 100-150 TPH stone crusher plant by Sentai Machinery is a robust, large-capacity aggregate production system designed for quarries, mining operations, road construction, and infrastructure projects. Engineered to process hard and soft stones such as limestone, granite, basalt, and river stone, this plant delivers a consistent output of 100–150 tons per hour while ensuring uniform particle shape and gradation. Built around a proven workflow of ZSW960×3800 vibrating feeder + PE600×900 jaw crusher + CS110 (PYB 1200) cone crusher + 4YK1860 vibrating screen, this line integrates efficient material handling, precise crushing, and accurate classification. Sentai Machinery customizes each configuration to match your raw material properties, feed size, final product specifications, and site constraints, ensuring optimal performance and cost-effectiveness. With CE/ISO certification, wear-resistant components, and an intelligent PLC control system, this plant minimizes energy consumption and maintenance downtime. It is a trusted choice for global clients seeking reliable, high-performance crushing solutions.

Features

High & Stable Output

Optimized crushing chamber and heavy-duty components ensure consistent 100–150 TPH production, even when processing hard rock like granite and basalt.

Durable Wear Resistance

Key parts (jaw plates, cone liners) are made of high manganese steel alloy, extending service life and reducing maintenance frequency.

Precise Product Gradation

The 4YK1860 vibrating screen delivers accurate multi-size classification, producing uniform aggregates that meet international construction and road-building standards.

Intelligent & Eco-Friendly Operation

Equipped with a PLC control system for one-key operation, plus dust removal and noise reduction devices to meet global environmental and safety regulations.

Process Workflow

Stone Crushing Plant Flow Chart
Process Flow Diagram
1
Vibrating Feeding (A-1)

Raw stones (≤600mm) are evenly fed into the jaw crusher via a ZSW960×3800 vibrating feeder, which pre-screens and removes small scrap material to protect downstream equipment.

2
Primary Crushing (A-2)

The PE600×900 jaw crusher performs coarse crushing, reducing large stones to 65–160mm with a high crushing ratio and strong wear resistance.

3
Secondary Crushing (A-3)

Crushed materials are conveyed to the CS110 (PYB 1200) cone crusher for medium/fine crushing, further reducing particle size to 0–40mm based on project requirements.

4
Screening & Classification (A-4)

The crushed material is sent to a 4YK1860 vibrating screen, which separates it into four standard grades: 0–5mm, 5–10mm, 10–20mm, and 20–40mm.

5
Conveying & Stockpiling

Qualified aggregates are conveyed to stockpiles via belt conveyors, while oversize material is recycled back to the cone crusher for reprocessing.

Note: Stcrushers can customize a set of 100-150 tph Stone Crushing Plant according to customer's needs.

FAQ

It handles a wide range of materials, including limestone, granite, basalt, river stone, quartz, and construction waste. The CS110 cone crusher is especially effective for hard, abrasive rocks.
With the 4YK1860 vibrating screen, it produces four standard grades: 0–5mm, 5–10mm, 10–20mm, and 20–40mm. Custom screen meshes are available for project-specific requirements.
Delivery takes 25–40 working days after order confirmation. On-site installation and commissioning take 10–18 working days, with Sentai’s professional technical team providing full guidance and operator training.
We provide a 12-month warranty for core equipment, lifetime original spare parts supply, 24/7 global technical support, and on-site maintenance services to ensure minimal production interruption.

Customize large scale mining equipment with affordable cost

STCrushers provides high quality and reliable mining equipment customize manufacturing service for global customers, we design the production line according to the needs of the customer's processed materials and output, and realize fully automatic production from feed to discharge.

20 years of experience


We have more than 20 years of experience in the production of large mining equipment.


Professional production and R&D team

We have an experienced production line design team to meet the processing needs of different materials.

Advanced production facilities

We have two large workshops, a variety of processing equipment and machine tools.


Competitive prices


The company strives to provide customers with preferential prices and payment methods to meet customer needs.

Send an Inquiry

If you are looking for mining equipment such as stone crushers, ball mills, rotary dryer, rotary kiln and other equipment, feel free to contact us and our team will reply within 48 hours.

Do You Have Any Questions!

Gongyi City, Henan Province, China

WhatsApp Email +86 15538010601