Flow Chart of 100-150 tph Sand Making Plant

Equipment List

CategoryEquipmentModelQuantityFunction
Feeding & Primary CrushingVibrating FeederZSW96381 setUniformly feeds raw stone and removes impurities
Jaw CrusherPE600×9001 setCoarse crushing of large raw stone to ~200mm
Secondary CrushingCone CrusherPYB12001 setFine crushing to produce sand-making feed material
Sand Making & ShapingVSI Sand Making MachineVSIX-11501 setShapes particles into cubical manufactured sand via high-speed impact
Screening SystemVibrating Screen2YK24751 setScreens shaped material to grade sand and recycle oversize particles
Washing & DewateringSand Washing MachineXL1150×9M1 setWashes sand to remove mud and fine impurities
Sand Dewatering MachineYTS22521 setDewaters washed sand to reduce moisture content for immediate use
Conveying SystemBelt ConveyorsB650/B800/B10006 setsTransports material between all processing stages

Description

100-150 tph Sand Making Plant
The 100-150 tph Sand Making Plant by Sentai Machinery is a robust, high-efficiency solution for producing premium manufactured sand and aggregates. Designed for stable output between 100-150 tons per hour, this plant integrates primary/secondary crushing, VSI sand shaping, multi-stage screening, sand washing and dewatering to deliver clean, well-graded construction sand that meets strict standards for concrete, road base and high-grade building materials. Ideal for medium-to-large quarries, major infrastructure projects and ready-mix concrete batching plants, our sand making plant is configured with a ZSW9638 vibrating feeder, PE600×900 jaw crusher, PYB1200 cone crusher, VSIX-1150 sand making machine, 2YK2475 vibrating screen, XL1150×9M sand washer and YTS2252 sand dewatering machine. The closed-circuit design ensures minimal material waste, high sand yield and excellent cubical particle shape, while the washing and dewatering system guarantees low mud content and low moisture finished sand. With heavy-duty construction, energy-efficient components and easy maintenance, this sand making plant offers reliable long-term operation and a high return on investment for global customers in the construction and mining industries.

Features

Stable 100-150 tph Output

Optimized heavy-duty equipment matching ensures consistent high-capacity production for large-scale sand demand.

High-Quality Cubical Sand

VSIX-1150 sand making machine produces well-graded, cubical sand particles ideal for high-strength concrete and road construction.

Low Mud & Moisture Content

Sand washing and dewatering system ensures finished sand has mud content <3% and moisture content <6%, meeting strict construction standards.

High Sand Yield

Closed-circuit design minimizes material loss, maximizing the ratio of finished sand to raw material.

Flexible Aggregate Production

The plant can produce graded aggregates alongside sand, adapting to diverse project needs.

Energy-Efficient & Durable

All core equipment features wear-resistant materials and low power consumption design, reducing operational costs.

Easy Operation & Maintenance

Modular layout and belt conveyor system simplify operation, with easy access for maintenance and part replacement.

Process Workflow

Stone Crushing Plant Flow Chart
Process Flow Diagram
1
Primary Crushing

Raw stone is fed into a PE600×900 jaw crusher via a ZSW9638 vibrating feeder for coarse crushing, reducing large rocks to ~200mm.

2
Secondary Crushing

Coarse crushed material is conveyed to a PYB1200 cone crusher for fine crushing, producing particles suitable for sand making (≤60mm). Oversized material (>40mm) is returned to the cone crusher via conveyor B-3 for reprocessing.

3
Sand Shaping

Fine crushed material (5-40mm) is fed into a VSIX-1150 VSI sand making machine for high-speed impact crushing and shaping, creating cubical sand particles.

4
Screening

Shaped material is screened by a 2YK2475 vibrating screen, separating oversize material for re-shaping while directing 0-5mm sand to the washing stage.

5
Sand Washing & Dewatering

0-5mm sand is washed in an XL1150×9M sand washing machine to remove mud and impurities, then dewatered by a YTS2252 sand dewatering machine to produce clean, low-moisture 0-5mm finished manufactured sand.

Note: Stcrushers can customize a set of 100-150 tph Sand Making Plant according to customer's needs.

FAQ

It is designed for a stable output of 100-150 tons per hour, making it ideal for medium-to-large construction and quarrying projects.
The main finished product is 0-5mm high-quality manufactured sand.
It can process hard rocks such as granite, basalt, limestone, river pebbles and iron ore tailings, producing high-quality construction sand.
Yes. The cubical particle shape, clean surface and well-graded size distribution make it an ideal aggregate for high-strength concrete and road construction.
Yes. The sand washing and dewatering system recycles process water, reducing water consumption and supporting environmentally friendly operation.

Customize large scale mining equipment with affordable cost

STCrushers provides high quality and reliable mining equipment customize manufacturing service for global customers, we design the production line according to the needs of the customer's processed materials and output, and realize fully automatic production from feed to discharge.

20 years of experience


We have more than 20 years of experience in the production of large mining equipment.


Professional production and R&D team

We have an experienced production line design team to meet the processing needs of different materials.

Advanced production facilities

We have two large workshops, a variety of processing equipment and machine tools.


Competitive prices


The company strives to provide customers with preferential prices and payment methods to meet customer needs.

Send an Inquiry

If you are looking for mining equipment such as stone crushers, ball mills, rotary dryer, rotary kiln and other equipment, feel free to contact us and our team will reply within 48 hours.

Do You Have Any Questions!

Gongyi City, Henan Province, China

WhatsApp Email +86 15538010601